Industrial Equipment

  BFCMTD mastered production of TE BCF 1000-1500 technological line, which is developed on the basis of BCFG and BCFGM new series installations.

TE BCF 1000-1500 technological line is designed for industrial production of CBF with the low energy consumption. The line with 17 units (bushings) has a capacity of 1,000 tons a year, the line with 25 units – 1500 tons a year.

TE BCF 1000-1500 technological line consists of:

BCF-1G installation;  

BCF-2G installation;

Gas&air supply, recuperation, smoke removal systems;

Systems of control of technological parameters & safe automatics, which makes production process stable and secures a high performance.

                                                       BCF-1G installation

BCF-1G is a modular industrial gas-electric installation of one unit (bushing), it’s main application is selection of basalt raw material, working though the operating modes, training of staff, production of CBF.

BASIC CHARACTERISTICS OF BCF-1G installation

№	Technical data	Measure units	Measure BCF-1G installation
1.	Number of Module unites (bushings, workplaces)	pcs.	1
2.	Bushing’s holes quantity, not less	pcs.	200
3.	Bushing’s mass	gram	1650
4.	Productivity  (one module), if
	-Diameter of elementary fibers is 10 – 13 µm	kg/hour kg/day	6.5 – 8.0 150-180
	-Diameter of elementary fibers is 15 – 20 µm	kg/hour kg/day	8.5–10.0 200–220.0
5.	Production capacity	ton/year	60.0–90.0*
6.	Operating mode: night-and-day	day/year	345-350
7.	Consumption of gas	m³/hour	8
8.	Consumption of electric power     (220/380V,50 Hz)	Wt	22
9.	Consumption of technical water (in grader)	m³/hour	0.1
10.	One basalt spool ’s of thread weight	kg	2.5–3.5
11	BCF-1G installation overall dimension:
	width	m	1.2
	length	m	1.8
	height with a recuperator	m	4.5
12.	Overall dimensions of the platform for BCF-1G installation:
	width	m	4
	length	m	5.5
	height with a recuperator	m	4.5

* in the table it is specified the minimal guaranteed parameters on productivity of a installation which, in reality this capacity will be higher.

	BCF-1 installation

                                        BCF-2G installation

BCF-2G installation is a part of the TE BCF 1000-1500 line and it is used for CBF industrial production.

BASIC CHARACTERISTICS OF BCF-2G installation

№	Technical data	Measure units	Measure BCF-2G installation
1.	Number of Module unites (bushings, workplaces)	pcs.	2
2.	Bushing’s holes quantity, not less	pcs.	200
3.	Bushing’s mass	gram	1650
4.	Productivity  (one module), if
	-Diameter of elementary fibers is 10 – 13 µm	kg/hour kg /day	13 -16 310 - 370
	-Diameter of elementary fibers is 15 – 20 µm	kg/hour kg /day	17 - 20.0 345 - 440.0
5.	Production capacity	ton/year	120.0-180.0
6.	Operating mode: night-and-day	day/year	345-350
7.	Consumption of gas	m³/hour	14 - 15
8.	Consumption of electric power     (220/380V,50 Hz)	?Wt	30
9.	Consumption of technical water (in grader)	m³/hour	0.3
10.	One basalt spool ’s of thread weight	kg	2.5-3.5
11	BCF-2G installation overall dimension:
	width	m	1.2
	length	m	2.5
	height with a recuperator	m	5.0
12.	Overall dimensions of the platform for BCF-2G installation:
	width	m	2.5
	length	m	5.5
	height with a recuperator	m	5.0

Installation of CBF production line is done step-by-step; units are added one by one. That’s why there is no need to invest all the capital at once.

   TE BCF 1000-1500 technological line  

Technological line TE BCF 1000 - 1500 is the industrial technological line for CBF manufacture is designing on the basis of modular BCF installations.  Productivity of a line of 1000 tons in a year - at 17 units (bushings) and 1500 tons at 25 units.

BASIC CHARACTERISTICS OF TE BCF 1000 - 1500 Technological line

N/n	Technical Data	Measure units	TE BCF 1000	TE BCF 1500
1.	Number of Module unites (bushing)	pcs.	17	25
2.	Bushing’s holes quantity, not less	pcs.	200	200
3.	Production capacity	ton/year	1080	1500
4.	A mode of behavior night-and-day.     day/year,  stop for repairing	day/year	345-350	345-350
5.	Consumption of gas	m³/h	120	160
6.	Consumption of electric power         (220/380,50 Hz) not less	kWt	270 - 280	350
7.	Consumption of technical water (in grader)	m³/hour	3.5 - 4.5	4.5 - 6.0
8.	One basalt spool ’s of thread  weight	kg	2.5–3.5	2.5–3.5
9.	CBF production line overall dimension
	- width;	m	6.5	6.5
	- length;	m	26	40
	- height with a recuperator	m	7.5	7.5

 CBF TE BCF 1000-1500 industrial technological line is a new word in technology of basalt processing, it makes production process easy. There is no need to build traditional plants for dear prices any more. TE CBF 1000-1500 lines are the base of CBF production plants with production capacities 3 000 / 5 000 / 10 000 / 15 000 tons a year.

               SEQUENCE OF INSTALLATION OF CBF PLANT WITH CAPACITY                                 1000~1 500 TONS A YEAR

• First stage: manufacturing, installation and launching of BCF-1; selection of basalt raw material; operating time of pilot batch of CBF – 500 kg. Period of completion is 3-4 months.

• Second stage: designing of CBF factory with capacity of 1,000 (1500) tons a year. Production & delivery of equipment, installation and launching of the first part of factory with capacity of 500 (750) tons a year.        Period of completion is 6 months.

• Third stage: production of equipment, installation and launching of the second part of the plant with capacity of 500(750) tons/year. Period of completion is 4-5 months.

Installation of CBF production line is done step-by-step; units are added one by one. That’s why there is no need to invest all the capital at once. CBF TE BCF 1000-1500 industrial technological line is a new word in technology of basalt processing, it makes production process easy. There is no need to build traditional plants for dear prices any more

Customers should prepare industrial premises and engineering communications for installation of a line.  Upon request from customers the company delivers equipment & technological lines for CBF materials production. 

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See also

Continuous basalt fiber materials production - Organization CBF production

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